DIY Closet Shelves: Egger Laminated Chipboard + 3D-Printed Shelf Pins (5.8 mm) on a Prusa MK3S+ | Robinhood Tools
DIY Closet Shelves: Egger Laminated Chipboard + 3D-Printed Shelf Pins (5.8 mm) on a Prusa MK3S+

DIY Closet Shelves: Egger Laminated Chipboard + 3D-Printed Shelf Pins (5.8 mm) on a Prusa MK3S+

Disclaimer: all companies and brands mentioned below (Viyar, Egger, REHAU, Prusa, Tinkercad, Dnipro-M, etc.) are not sponsors.

Regional note: some of these are Ukrainian brands / Ukrainian suppliers (pricing, availability, and naming may be local).

I wanted better closet shelves for my 9-month-old’s clothes. Getting shelves cut from laminated chipboard is easy, but shelf hardware is where small annoyances start: wrong size, store trips, shipping, and then it still doesn’t fit perfectly.

So I did it the “engineer at home” way: chipboard shelves via a cutting service, and shelf pins (shelf pegs) 3D-printed at home. Fast, minimal hassle, and the whole thing came out at about ~900 UAH.


Photos: order + manager response

Chipboard cutting order (viyar.ua)

Manager response / quote


What I did

  • 3D-printed shelf pins (shelf pegs) in PLA, ~5.8 mm
  • Ordered custom chipboard cutting (and edgebanding) from a Ukrainian supplier
  • Drilled holes in the closet niche (I’m not a pro woodworker — just careful)
  • Assembled shelves for light loads (kids’ clothing)

3D-printed shelf pins: model, material, fit

I modeled a super simple part (basically a small cylinder pin) in Tinkercad.

  • Tinkercad screenshot:

Tinkercad screenshot of the shelf pin model

Why 5.8 mm in a 5.5 mm hole?

That’s an interference fit: I wanted the pin to hold firmly without glue and without wobble.

Important: “how tight” this fit is depends on:

  • printer calibration (real outer diameter),
  • PLA behavior,
  • drill bit accuracy + the material you drill into.

Practical tip: print one test pin first and try it in one hole before doing everything at scale.


Ordering the shelves: laminated chipboard cutting + edgebanding

My shelf size was 586 Ă— 487 mm, 3 pieces.

Specs I used (for reference):

  • Laminated chipboard: Egger U961 Black Graphite ST7, 18 mm
  • Edgebanding: only the front edge (586 mm) per shelf
  • Edge band: ABS 23Ă—1 mm, black graphite, REHAU (matte)
  • Pickup: self pickup

What I liked: they replied with a quote the same day by email — genuinely fast.


Drilling holes in the niche (I’m not a pro)

I kept it simple:

  1. Marked the shelf height.
  2. Marked 4 pin locations (2 per side).
  3. Drilled with a 5.5 mm bit.

What I’d improve next time:

  • Make a basic drilling jig/template (even a scrap strip) so all holes line up perfectly.
  • Add a depth stop (tape on the bit works) to avoid going deeper than needed.

Installing the shelves

No magic:

  • insert pins,
  • place the shelf board,
  • check for level + wobble.

Since this is for kids’ clothes, the load is light, and PLA pins are totally fine here. For heavy loads (books/tools), I’d use metal pins or redesign the support geometry/material.


Result (installed shelves)

Closet niche with installed shelves (clean look)

And here’s how it looked right after drilling (dust included — real DIY):

Closet niche with installed shelves (dust after drilling)


Tools & process

Drill/driver, 5.5 mm drill bits, and 3D-printed shelf pins on the table


Cost

Total: about ~900 UAH (chipboard + cutting/edgebanding + small bits).

Yes, I could have bought shelf pins. But in practice:

  • Tinkercad + Prusa MK3S+ + ~1 hour = parts in hand
  • no trips, no shipping, and a perfect size for my niche

FAQ

Will PLA shelf pins hold up?

For light loads like clothes — yes. For heavy stuff, use metal pins or rethink the design.

What pin diameter should I print?

Start with a test. My setup worked as ~5.8 mm pin in a 5.5 mm hole, but your printer/material/drill accuracy may differ.

What should I use to drill the holes?

I used a drill/driver and a 5.5 mm bit. The biggest win is careful marking; a simple jig makes it almost foolproof.


P.S. (optional)

If you also 3D-print small practical parts at home, I occasionally post short DIY notes like this in my blog.

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